MCR

The perfect solution for all applications calling for heavy-duty cutting with optimum damping characteristics, coupled with high-precision fine machining. BW offers nine different types with 1,400 to 3,500 mm (option 4,800 mm) workpiece swing diameter and 1,500 to 20,000 kg payload.

Machining Unit

Machining unit Made by BURKHARDT+WEBER
Powerful and robustly dimensioned
Strictest quality controls
24-hour load spectrum on BW test stand with programmable counter-loads
2-stage horizontal Powerful gear spindles, up to 52 kW and 2,000 Nm
Up to 10,000 rpm for state-of-the-art tools
4-stage horizontal Powerful gear spindles for heavy machining, up to 80 kW, 3,600 Nm
Generously dimensioned bearings with large support span and speeds up to 5,000 rpm
5-axis swivel head NC-controlled, two gears
Up to 42 kW, 2,000 Nm, 8,000 rpm
5-axis simultaneous machining
Generously-dimensioned bearing and high holding torque

Machine Tables and Pallets

Machine tables and pallets Made by BURKHARDT+WEBER
Pallet loads from 1,500 kg to 20,000 kg
Particularly high tilting and tangential moments due to low table design and generously dimensioned axial roller bearings and holding brakes for optimum machining performance and excellent geometric results
For pallet loads over 12,000 kg, all tables have hydrostatic axial and radial bearings
Face plates Face plates fitted vertically on the machine table
Optimum chip clearance and easy access when using short tool
With a 5th NC-controlled axis
Face plate diameter up to 2,000 mm
Automatic switching from the pallet changer tooling station to the working area
Reliable and virtually wear-free thanks to cable-guided connection (no couplings)
Face plate surfaces are freely configurable, because they are made in-house

Tool Magazine

Tool magazine Made by BURKHARDT+WEBER
Maximum capacity of 608 tools
5 highly dynamic NC axes
Traversing speeds up to 200 m/min
Changeable weight up to 60 kg, tilting moment up to 150 Nm
Tool lengths up to 1,200 mm
Boring bar diameters up to 900 mm
Automatic determination of the tool tilting moment and weight
Application-oriented pre-storage and comprehensive tool management for maximum convenience
Every magazine can be fully customised at the time of ordering and easily retrofitted or expanded, if required, even years later
Loading and unloading at a loading station with 2 x 8 locations operating in parallel with machining
Clever tool management and 21" smart control panel (optional)
Tool data transfer via chip, print code or online
Versions 128 locations in basic version for series production
352 locations for machining workpiece families
608 locations for maximum flexibility

Operation

Operation Smart panel: 24“ full HD multi-touch panel
Three independent display areas
Process data monitoring
Camera image
PDF-Viewer
Virtual keyboard
Easy-care, high-quality glass surface
High-quality aluminium housing
Machine control panel
Short-stroke keys with very good tactile feedback
Separate correction switch
Spindle speed
Feed rate
Rapid traversing speed
Keypad for customer-specific additional functions
Pivoted, height-adjustable mounting
Convenient operating tasks Intuitive and quick operation
New and innovative display elements
Operator control of machine functions
Linked auxiliary functions
Straightforward navigation
Process monitoring
Favourites list
Search function
Tool management operating area
Easier tool data entry
Graphic support
Automatic determination of the tool type
Data auto-completion
Straightforward and dynamic
Plausibility check

Automation

Pallet changer, standard Dual pallet changer; set up during machine operation
Load-dependent, servo-driven gates for rapid pallet changing
Third and fourth pallet changing station Very economical in the case of multiple clamping locations or a third shift
Every tooling station can be set up autonomously
Rotary pallet store Rapid changeover with up to six pallets in the system
Motor-driven, rotating, generously dimensioned tooling station
Linear linking systems Unmanned operation of multiple machining centres in BW's own rail-guided linked system
Integration in high rack systems Simple integration in modern high rack systems
Robot loading Automated workpiece handling
Intelligent, self-centring, hydraulic clamping devices

Leave us a message